Solar Pool Heaters

Business: 905 873 4075
Fax: 905 873 2770
Inquiries: info@go-solar.ca

Installation

What's In The Box...

GO SOLAR carton contents:

Additional parts required:

Tools required:

  • 4 – Assembled Solar panel modules (40sq. ft.)
    (8 – polystyrene headers)
    (8 – Rubber couplers)

  • 16 – Hose clamps (Stainless steel)

  • 4 – 12” straps with eyelets

  • 3 – 51” straps with eyelets

  • 10 – 1-1/2” lag bolts

  • Complete Installation Instructions and Warranty

  • Clear Roof tar or Sealant

  • PVC Glue and Cleaner

  • 1-1/2” PVC Elbows

  • 1-1/2” PVC Tees

  • 1-1/2” PVC Pipes

  • 1-1/2” PVC End caps / Drain caps

  • 3 way valve (Manual or Thermostatic)

  • 1 way Check Valve

  • Variable speed drill

  • 5/16” and 3/8’ socket drivers

  • Tape measure

  • Level

  • Hacksaw

  • Ladder

  • Safety Gear


Panel Configuration Types

Refer to the panel configuration types shown below to determine the best layout for your particular location. Depending on your roof layout you may need to split the panels into two or more sets and it is important to plumb them as shown in the diagram for best results.  

Install Configurations (The diagram reference (Diagram F) here refers to the User Guide supplied with each installation.)

Installation of Panels

...continued from Sizing & Location (Steps 1 through 4)
  1. Remove panels from carton and carefully unroll in the desired location. Panels must be laid flat.
  2. Join the upper headers together using the supplied rubber couplings and stainless steel hose clamps.
    (Diagram B) Be careful not to over tighten the clamps.
  3. Fasten the upper headers to the roof or platform every foot by placing a supplied 12” strap around the rubber coupling and using a supplied lag bolt to secure it. (Diagram C). Roof tar or sealant should be used on all lag bolts to ensure a water tight seal. The panel array MUST be sloped approximately 1inch in 4 feet to allow for drainage back to the pump.
  4. Proceed to the bottom of the panels and straighten them. Join the bottom headers together using the supplied rubber couplings and stainless steel hose clamps. (Diagram C) Do not fasten the bottom headers to the roof. This will allow for expansion and contraction of the panels.
  5. Using the 3 supplied 48” straps, fasten the first strap 12” from the bottom of the header using the supplied lag bolts. (Diagram C) Roof tar or sealant should be used on all lag bolts to ensure a water tight seal. Do not over tighten the straps so that panels can move slightly.  
  6. Fasten the second supplied 48” strap 36” up from the first strap and the third 48” strap 36” up from the second strap. (Diagram C) Roof tar or sealant should be used on all lag bolts to ensure a water tight seal.  Do not over tighten the straps so that panels can move slightly.

  7. Plumbing Installation

  8. The water flow from the manual or thermostatic 3 way valve (Diagram D & E) must be connected to the bottom of the panel header (Water in flow to solar) and returned from the top headers at the opposite end. (Water out flow from solar) (Diagram C) Regardless of the panel configurations. (See Diagram F- Configurations)
  9. Glue the desired 1-1/2” PVC couplings onto the headers at the water in-flow end and at the water out-flow end (depending on the panel configurations) Any end of the headers that is not used must be end capped or capped with a drain plug (optional) at the lowest point of the panels for ease of draining.(Diagram C)
  10. Glue 1-1/2” PVC piping to the headers end coupling (Water out flow end) (Diagram C) and return the piping back to a recommended one-way check valve and then into the by-pass Tee line (Step 17.) to the heater or pool.
  11. A 3-way manual or thermostatic valve must be installed directly after the filter and before any other type of heaters. (Diagram D & E)
  12. If using a thermostatic 3 way valve, follow manufacturer’s installation instructions. (Diagram D)
  13. If using a manual 3 way valve, the water out pipe from the filter should be installed into the center position of the manual 3 way valve. (Diagram E)
    With the valve handle, the water can be directed to go to either the water in-flow to the solar panels, or switched to the bypass line back into the heater or pool.
  14. In the by-pass line from the manual or thermostatic 3 way valve, a Tee fitting must be installed to connect to the return pipe from the water out flow line of the panels. (Diagram D & E) A one-way check valve is recommended to be installed in the water out from the solar line just before water goes into the Tee. This will prevent back flow to the panels.
  15. From the remaining open side of the Tee, run piping to the heater or directly back to the pool. (Diagram D & E)

Installation of the Solar Controller

The solar controller is supplied as a recommended option to optimize the performance of your solar pool heating system. For a full installation guide please click on this link - Go Solar 4000D - Installation.pdf

How the Automatic Solar Controller Works

The Automatic Solar Controller is basically a set and forget unit - working similarly to a domestic heating/cooling thermostat. For a full description of the unit click on this link - Go Solar 4000D - How It Works.pdf
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